🔌 Electrical
Wire gauge systems: AWG, SWG and metric
Wire gauge numbers are not measurements. They are names from a drawing process, and the same number means different diameters in different countries. Here is how to read them without mixing them up.
Why the numbers run backwards
Wire is made by drawing a metal rod through progressively smaller dies. Each pass makes the wire thinner and the gauge number larger. That is why 10 AWG is thicker than 24 AWG, and why a larger number is not a larger wire.
Three systems dominate: American Wire Gauge (AWG), the older British Standard Wire Gauge (SWG), and metric cross-sectional area in mm². They are not interchangeable. A 12 AWG wire is 2.05 mm in diameter; a 12 SWG wire is 2.64 mm. Always check the standard, not the number alone.
AWG in one formula
The AWG diameter in millimetres is d = 0.127 × 92(36 − n) / 39, where n is the gauge number. For 0000 use n = −3; for 00 use −2; for 0 use −1. The area is A = π × (d ÷ 2)².
Each AWG step changes the diameter by a factor of 921/39 ≈ 1.1229, or about 12.3%. Area changes by about 26%, which is why three gauge steps roughly double the copper area.
| AWG | Diameter | Area | Chassis ampacity* |
|---|---|---|---|
| 24 | 0.511 mm | 0.205 mm² | 3.5 A |
| 22 | 0.644 mm | 0.326 mm² | 7 A |
| 20 | 0.812 mm | 0.518 mm² | 11 A |
| 18 | 1.024 mm | 0.823 mm² | 16 A |
| 16 | 1.291 mm | 1.31 mm² | 22 A |
| 14 | 1.628 mm | 2.08 mm² | 32 A |
| 12 | 2.053 mm | 3.31 mm² | 41 A |
| 10 | 2.588 mm | 5.26 mm² | 55 A |
| 8 | 3.264 mm | 8.37 mm² | 73 A |
| 6 | 4.115 mm | 13.3 mm² | 101 A |
| 4 | 5.189 mm | 21.2 mm² | 135 A |
| 2 | 6.544 mm | 33.6 mm² | 181 A |
*Free-air chassis wiring at a 30 °C temperature rise, a common electronics reference. It is not a building-code ampacity and not a substitute for the manufacturer's table.
The ampacity number is not a property of the wire
Copper melts at the same temperature everywhere, but the current a wire can carry depends on insulation, ambient temperature, bundling, conduit, airflow and the allowable voltage drop. A 12 AWG conductor may be a 20 A branch circuit in a house, a much higher current in free air with high-temperature insulation, or something else again in an aircraft.
Use the manufacturer's table and your local electrical code. If you are unsure, use a larger conductor and consult a licensed electrician. A thicker wire is not automatically a safe substitute if the terminals, insulation or bending radius cannot take it.
SWG: the British system
SWG, also called Imperial Standard Wire Gauge, was used across the UK and Commonwealth. It is still found on older equipment, musical instrument wire, and some fencing and jewellery supplies. Its sizes do not line up with AWG: SWG 20 is 0.914 mm, close to AWG 19 at 0.912 mm, but SWG 12 is 2.642 mm against AWG 12 at 2.053 mm.
| SWG | Diameter | Nearest AWG | AWG diameter |
|---|---|---|---|
| 10 | 3.251 mm | 8 | 3.264 mm |
| 12 | 2.642 mm | 10 | 2.588 mm |
| 14 | 2.032 mm | 12 | 2.053 mm |
| 16 | 1.626 mm | 14 | 1.628 mm |
| 18 | 1.219 mm | 16 or 17 | 1.291 / 1.151 mm |
| 20 | 0.914 mm | 19 | 0.912 mm |
| 22 | 0.711 mm | 21 | 0.723 mm |
| 24 | 0.559 mm | 23 | 0.574 mm |
| 26 | 0.457 mm | 25 | 0.455 mm |
“Nearest” means just that. Two wires either side of the same nominal size can differ by several percent in area, so check the actual diameter or area before substituting.
Metric cable is sold by area
Metric cable is described by cross-sectional area: 0.75 mm², 1.5 mm², 2.5 mm², 4 mm², 6 mm², 10 mm². That is the total copper area, not the diameter. A 2.5 mm² cable is not 2.5 mm across; a single solid conductor of that area is about 1.78 mm in diameter.
| Metric area | Nearest AWG | AWG area |
|---|---|---|
| 0.5 mm² | 20 | 0.518 mm² |
| 0.75 mm² | 18 or 19 | 0.823 / 0.653 mm² |
| 1.0 mm² | 17 | 1.04 mm² |
| 1.5 mm² | 15 or 16 | 1.65 / 1.31 mm² |
| 2.5 mm² | 13 or 14 | 2.62 / 2.08 mm² |
| 4 mm² | 11 | 4.17 mm² |
| 6 mm² | 9 | 6.63 mm² |
| 10 mm² | 7 | 10.5 mm² |
| 16 mm² | 5 | 16.8 mm² |
| 25 mm² | 3 | 26.7 mm² |
| 35 mm² | 2 | 33.6 mm² |
When substituting, compare area and then check the installation rules. A 2.5 mm² cable is usually described as “14 AWG equivalent”, but its area is closer to 13 AWG, and the correct choice depends on the code, insulation and run length.
Stranded wire and the gauge of a bundle
Stranded conductors are often written as 7/0.2 mm or 19/0.25 mm: number of strands / strand diameter. To get area, multiply the area of one strand by the count. Nineteen strands of 0.25 mm is 19 × 0.0491 = 0.933 mm², roughly 18 AWG. Do not add diameters; add areas.
Welding cable and battery cable are often sold by AWG but with very fine strands for flexibility. A 4 AWG welding cable and a 4 AWG building wire have the same copper area but very different flexibility and insulation.
Voltage drop is the other limit
A conductor sized for current may still drop too much voltage over a long run. Voltage drop rises with current, length and resistance. For a 12 V circuit, even a 3% drop is only 0.36 V, so cable runs are kept short or the conductor is upsized. The resistance and voltage converters can help with the arithmetic; the final check should use the cable manufacturer's resistance per metre.
At mains voltage, voltage drop matters less for short runs but still matters for long feeders. At low voltage, it often governs the choice before ampacity does.
Quick checks before you buy
- Match the standard: AWG, SWG or mm².
- Compare area, not diameter, when substituting.
- Check insulation temperature and installation method.
- Check voltage drop on long or low-voltage runs.
- For mains wiring, follow the local code and use a licensed electrician.
Frequently asked questions
Sources
- ASTM B258 — standard nominal diameters and cross-sectional areas of AWG sizes.
- IEC 60228 — conductors of insulated cables.
- NFPA 70 National Electrical Code — ampacity tables and installation rules.
- Cable manufacturer datasheets for insulation ratings, resistance per metre and voltage drop.
- Published SWG conversion tables used in UK trade catalogues.